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fully automatic batch weighing systems full plant automations
fully automatic batch weighing systems full plant automations
Ingredients are classified into Major , Small and Minor materials depending upon the proportion of usage in the batches.
Powders are to be stored in the specially designed platform with suitable capacity Silos.
Silos are designed for loading powders of three days production.
Bigger silos are provided with suitable bin vibrators to enable flow of materials.
Screw conveyors are fitted on the bottom of Silos connecting the weigh hoppers.
Weigh hoppers of 50 Kgs and 15 Kgs are designed based on the input given by you.
Suitable Vibratory feeding systems also designed to accommodate the feeding due to space availability.
All Silos are fitted with Knife gate valve for material control.
The bulk powder materials such as Carbon and Silica are pneumatically elevated from the ground floor to the storage Silo
Small and minor ingredients are elevated to the first floor through suitable transfer mechanism and stored in respective Silos
Two sets of weigh hoppers are provided individually to feed to respective Sigma mixers
Batch making is programmed through PLC based batch weighing system with recipe management option.
Complete system is controlled by the PLC through HMI
Depending upon the sequence of addition, the materials are fed to the weigh hopper through screw conveyor or specially designed tray feeders.
Feed rate of conveyors are controlled through variable frequency drives or with vibro feeder control system.
Coarse and fine feed options are provided to maintain accuracy of feeding the powders
Weigh hoppers are fitted with pneumatically operated wide mouth knife gate valves for instant discharge
Pneumatic knockers are fitted to ensure powders are completely dispensed into mixers