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fully automatic batch weighing systems full plant automations

  • Ingredients are classified into Major , Small and Minor materials depending upon the proportion of usage in the batches.
  • Powders are to be stored in the specially designed platform with suitable capacity Silos.
  • Silos are designed for loading powders of three days production.
  • Bigger silos are provided with suitable bin vibrators to enable flow of materials.
  • Screw conveyors are fitted on the bottom of Silos connecting the weigh hoppers.
  • Weigh hoppers of 50 Kgs and 15 Kgs are designed based on the input given by you.
  • Suitable Vibratory feeding systems also designed to accommodate the feeding due to space availability.
  • All Silos are fitted with Knife gate valve for material control.
  • The bulk powder materials such as Carbon and Silica are pneumatically elevated from the ground floor to the storage Silo
  • Small and minor ingredients are elevated to the first floor through suitable transfer mechanism and stored in respective Silos
  • Two sets of weigh hoppers are provided individually to feed to respective Sigma mixers
  • Batch making is programmed through PLC based batch weighing system with recipe management option.
  • Complete system is controlled by the PLC through HMI
  • Depending upon the sequence of addition, the materials are fed to the weigh hopper through screw conveyor or specially designed tray feeders.
  • Feed rate of conveyors are controlled through variable frequency drives or with vibro feeder control system.
  • Coarse and fine feed options are provided to maintain accuracy of feeding the powders
  • Weigh hoppers are fitted with pneumatically operated wide mouth knife gate valves for instant discharge
  • Pneumatic knockers are fitted to ensure powders are completely dispensed into mixers